Custom Silicone Night Lamps for Gift & Promotional Applications Manufacturing

Descrizione:

Our silicone night lamps are expertly crafted from premium FDA-grade, food-safe silicone, utilizing state-of-the-art silicone compression molding technology. The result is a flawless, one-piece design that boasts an ultra-smooth, skin-friendly surface and superior shape-memory resilience—ideal for both children’s rooms and elegant home décor.

As a full-service OEM partner, we specialize in providing tailored silicone solutions, overseeing every phase of the production process. From mold design and prototyping to rigorous quality control and custom packaging, our comprehensive services ensure reliable, cost-efficient production while seamlessly aligning with your brand’s precise requirements.

Informazioni di Base:

• Material: Food-grade silicone, FDA-approved for safe, non-toxic use
• Manufacturing Technology: Precision compression molding for seamless, one piece construction
• Logo: Fully customizable to showcase your brand
• Lamp Size: Tailored to your specifications
• Overall Dimensions: Customizable to fit any space or design requirement
• Color Options: Available in any Pantone shade or bespoke color palette
• Sample: Custom prototypes available upon request
• Packaging: Bespoke packaging solutions to align with your brand identity
• Certifications: CE, RoHS, and FDA compliant
• Branding: OEM services for private-label production
• Luogo di Origine: Xiamen, Cina
• Lead Time: 25–30 days from order confirmation

Processo di Produzione:

1. Concept & Design Development

• Collaborate with the client to finalize lamp shape, size, color scheme, and branding elements (logos, text, patterns).
• Create detailed CAD drawings and 3D renderings for review and approval.

2. Prototype Fabrication

• 3D-print or CNC machine a master pattern to validate form, fit, and aesthetics.
• Test light diffusion and silicone translucency with sample inserts and adjust wall thickness as needed.

3. Mold Engineering

• Design and manufacture multi part molds (usually aluminum or steel) based on the approved prototype.
• Incorporate vents, runners, and gates to ensure even silicone flow and minimize air entrapment.

4. Silicone Compound Preparation

• Select food grade or medical grade platinum cure silicone for optimal durability and clarity.
• Mix base polymer and curing agent (plus any pigments or additives) under vacuum to eliminate bubbles.

5. Injection or Pouring Process

• Inject or pour the mixed silicone into the mold under controlled temperature and pressure.
• Allow the material to self level and fill intricate details, ensuring uniform wall thickness.

6. Curing & Demolding

• Cure the silicone in an oven or at room temperature, per manufacturer’s specifications (typically 4–24 hours).
• Carefully open the mold and demold the lamp body, taking care not to tear delicate features.

7. Trimming & Surface Finishing

• Trim excess flash and smooth seam lines using precision knives or rotary tools.
• Optionally apply surface treatments (e.g., matte finish, gloss coating) or padprint decorative elements.

8. Electronics Assembly & Integration

• Install LED modules, PCBs, wiring harnesses, and power inputs (USB, battery compartment, or AC adapter).
• Secure components within the silicone housing and verify proper alignment with diffuser surfaces.

9. Quality Control & Testing

• Perform functional tests: power on/off cycles, brightness uniformity, color changing sequences.
• Conduct safety checks for electrical insulation, heat dissipation, and compliance with relevant standards (e.g., CE, RoHS).

10. Custom Packaging & Shipping Preparation

• Design and produce branded gift boxes, inserts, and instruction manuals.
• Package lamps with protective padding, label with product information, and consolidate for shipment.

Why Partner with Us for Your Manufacturing Needs?

– Unmatched Industry Expertise

With over 20 years of experience in silicone manufacturing, we provide precision-driven solutions that exceed industry standards, ensuring your products perform at their best.

– Comprehensive Customization

Our full-range OEM services—ranging from custom component design to flawless logo integration—are tailored to align with both your brand identity and functional specifications.

– Seamless Collaborative Process

From initial concept through prototyping, production, and delivery, we prioritize clear communication, reliable timelines, and a smooth, efficient experience every step of the way.

– ISO 9001-Certified Quality

Our ISO 9001-certified quality management system, supported by advanced testing and inspection procedures, ensures consistent safety, performance, and reliability in every product we deliver.

Fabbrica Mostra:

At our state-of-the-art manufacturing facility, we leverage advanced technologies including CNC machining, Mirror EDM, EDM, and high-precision slow-speed wire cutting (WC) to deliver exceptional accuracy in mold fabrication. Our production capabilities are further enhanced by 15 rubber compression molding machines and 2 LSR injection molding machines, allowing us to optimize both output and operational efficiency.

To uphold the highest quality standards, we employ an array of advanced inspection equipment such as 3D projectors, sealing testers, durometers, and elasticity testers. These tools are operated by a team of experienced and certified quality control professionals. Our processes are fully compliant with ISO 9001 and IATF 16949 certifications, ensuring the consistent delivery of reliable, high-performance components.

Additionally, we utilize automated systems including AutoDryers, high-speed doming machines, and precision die-cutting equipment to enhance workflow efficiency and maintain tight tolerances throughout the production cycle. These innovations enable us to achieve superior product performance, increase throughput, and ensure unwavering quality at every stage of manufacturing.