Compression Molding Silicone Food Grade Basting Brushes Suppliers

Descrizione:

Stampaggio a Compressione Silicone Food-Grade Basting Brushes are durable kitchen tools designed for precise oiling, glazing, and basting. Made from 100% food-grade solid silicone, these brushes are crafted through high-precision compression molding, ensuring uniform bristle density, excellent heat resistance (-40°C to 230°C), and long-lasting flexibility. This process enhances durability while maintaining a seamless, non-shedding design.

As an ISO 9001-certified manufacturer, we offer OEM and one-stop services, including custom colors, logos, handle designs, and packaging to meet diverse commercial and retail needs. With strict FDA and ROHS compliance, we guarantee safe, high-quality silicone kitchen tools tailored to your specifications.

Caratteristiche:

Attributo	Dettagli
Luogo di Origine	Xiamen, Cina
Marchio	OEM
Color Options	Red, Yellow, Blue, Green, White, Black, or Custom
Taglia	Customizable
MOQ	Piccoli ordini accettati
Confezione	Custom packaging available
Certificazioni	ISO 9001, FDA, ROHS
Materiale	Silicone Alimentare
Sample Availability	Provided upon request
Tempo di Consegna	20–25 days

Garanzia di Qualità:

Our stringent QA protocols guarantee FDA/LFGB-compliant, food-safe silicone basting brushes through comprehensive testing. Raw silicone undergoes heavy metal screening via XRF analyzers and thermal stability assessments in controlled environments (-40°C to 230°C). Custom logos are evaluated for durability through abrasion resistance testing (500+ scrub cycles) and UV exposure analysis for color retention. Every production batch is subject to 100% bristle integrity inspections using tensile testers (15N pull force) and chemical migration analysis via GC-MS to detect any harmful substances. Our manufacturing processes adhere to LFGB, FDA 21 CFR, REACH, and RoHS standards, all within ISO 9001-certified facilities. For OEM projects, we provide pre-shipment laboratory reports and full compliance documentation, ensuring seamless global distribution.

Processo di Produzione:

1. Design & Prototyping

– Collaborate with clients to finalize specifications, including bristle density, handle ergonomics, and branding placement, using advanced 3D CAD modeling.

– Develop functional prototypes through CNC machining or 3D printing for real-world performance validation.

2. Mold Fabrication

– Manufacture precision-engineered aluminum or steel molds using CNC milling and EDM (Electrical Discharge Machining) to ensure seamless bristle alignment and handle contours.

3. Material Preparation

– Prepare FDA/LFGB-certified food-grade silicone, incorporating approved colorants for uniform consistency and regulatory compliance.

4. Stampaggio a Compressione

– Pre-measured silicone material is placed into heated compression molds and subjected to high-pressure (5–15 MPa) vulcanization at 150–200°C.

– This process ensures uniform bristle flexibility and optimal adhesion between the silicone brush head and handle.

5. Post-Curing & Trimming

– Cure molded silicone components in controlled thermal chambers to enhance durability and chemical resistance.

– Utilize laser trimming for precise edge finishing, ensuring burr-free, high-quality surfaces.

6. Assembly & Bonding

– Securely attach silicone brush heads to handles (polypropylene or stainless steel) using mechanical fastening or FDA-approved adhesives, tested for shear strength (>50 N).

7. Garanzia di Qualità

– Perform 100% bristle integrity tests (tug testing), heat resistance verification (-40°C to 230°C), and LFGB-compliant chemical migration analysis to ensure food safety.

8. Packaging & Logistics

– Provide customized retail packaging options (blister packs, eco-friendly boxes) with branded inserts.

– Ship with full ISO-compliant documentation, including material safety datasheets and LFGB/FDA certification for seamless global distribution.

Perché Sceglierci?

1. Extensive Industry Experience – With over two decades in silicone manufacturing, we specialize in producing high-precision, custom-engineered products that meet exacting standards.
2. Comprehensive Customization – Our OEM capabilities allow for full customization, including logos, designs, and product specifications, ensuring seamless integration with your brand.
3. Personalized Client Support – From initial design to final shipment, our dedicated team provides expert guidance at every stage, ensuring a smooth and efficient process.
4. Stringent Quality Assurance – With a rigorous quality control system and ISO 9001 certification, we uphold the highest standards of durability, safety, and performance in every product.

Fabbrica Mostra:

Our advanced manufacturing facility is equipped with cutting-edge technologies, including CNC machining, Mirror EDM, EDM, and Slow-Speed Wire Cutting (WC), ensuring exceptional precision in mold fabrication. Our production capabilities are reinforced by a comprehensive lineup of 15 rubber compression molding machines and 2 LSR injection molding machines, optimizing both efficiency and output.

To maintain the highest quality standards, we utilize state-of-the-art inspection equipment such as 3D projectors, sealing testers, durometers, and elasticity measurement instruments, all managed by a highly skilled quality control team. Our operations strictly adhere to ISO 9001 and IATF 16949 certifications, ensuring consistent reliability and compliance.

Additionally, our automated systems—including AutoDryers, high-speed doming machines, and die-cutting equipment—enhance production precision and streamline workflows. By integrating advanced technology at every stage, we deliver superior products that meet the most demanding performance standards.