Resumen:
Custom Foldable Silicone Cutting Boards for kitchen chopping are premium, space-saving tools crafted from FDA/LFGB-certified food-grade silicone, offering heat resistance (-40°C to 446°F), anti-bacterial properties, and knife-friendly durability. Manufactured via precision compression molding with reinforced hinge designs, these boards feature non-slip grips, foldable edges, and dishwasher-safe surfaces. Our ISO 9001/IATF 16949-certified facility provides full OEM services, including custom sizes, colors, and logo printing (pad/UV methods), supported by 3D prototyping, RoHS-compliant material testing, and bulk production scaling. Ideal for commercial kitchens and retail brands, our boards combine NSF-certified safety with commercial-grade resilience—request a free sample today!
Características:
| Atributo | Detalles |
| Embalaje | Personalizado |
| Lugar de Origen | Xiamen, China |
| Nombre de la marca | OEM |
| Muestra | Disponible |
| Material | Food-grade Silicone |
| Talla | Personalizado |
| Color | Customized Color |
| Logo | Customized Logo Acceptable |
| Empaquetado | Customized Packing |
| MOQ | According to your requirement |
| OEM | Customization Service Provided |
| Certificación | ISO, FDA, ROHS |
Beneficios de Nuestros Productos:
- Precision Hinge Engineering
– Reinforced hinge designs are compression-molded using CNC-machined aluminum molds with ±0.1mm tolerance, ensuring 50,000+ fold cycles without cracking or deformation.
- Food-Safe Material Durability
– FDA/LFGB-certified, platinum-cure silicone resists stains, odors, and temperatures (-40°F to 450°F), validated via thermal cycling chambers and antimicrobial ASTM G21 testing.
- Non-Slip Surface Consistency
– Laser-etched grip patterns and uniform thickness (3-5mm) are achieved through controlled compression molding presses, tested for slip resistance via DIN 51130 standards.
- Scalable Customization
– ISO 9001-certified workflows support OEM orders with custom sizes, colors, and logo printing (pad/UV methods), backed by 3D optical scanners and RoHS-compliant material spectrometry for rapid bulk production.
Proceso de Producción:
- Design & Prototyping
– Collaborate with clients to finalize dimensions, foldable hinge design, and surface textures (e.g., non-slip grooves, juice channels).
– Create 3D CAD models and produce prototypes using CNC-machined aluminum molds for functional testing.
- Material Preparation
– Mix FDA/LFGB-certified, food-grade platinum-cure silicone with antimicrobial additives.
– Degas silicone compounds in vacuum chambers to eliminate air bubbles and ensure uniformity.
- Moldeo por Compresión
– Load pre-measured silicone sheets into high-tonnage hydraulic presses with precision-engineered molds.
– Cure under controlled heat (150–180°C) and pressure (15–20 MPa) to form foldable boards with reinforced hinge joints.
- Post-Molding Finishing
– Trim excess flash using automated laser cutting for smooth edges.
– Laser-etch non-slip patterns or brand logos onto surfaces.
– Clean boards with ultrasonic washing to remove residual debris.
- Garantía de Calidad
– Test dimensional accuracy (±0.2mm) with 3D optical projectors and folding durability (50K+ cycles) via hinge fatigue testers.
– Validate heat resistance (-40°C to 230°C) in thermal shock chambers and chemical compliance (RoHS, BPA-free) via FTIR spectrometers.
– Conduct Shore A hardness (50–70) and tensile strength (>8 MPa) tests using Instron machines.
- Packaging & Customization
– Package boards in recyclable, food-safe sleeves or branded boxes.
– Offer OEM services, including custom color matching (Pantone codes), private-label packaging, and bulk logistics support.
Nuestra Fábrica:
Our advanced manufacturing facility is equipped with the latest technologies, including CNC machining, Mirror EDM, EDM, and Slow-Speed Wire Cutting (WC), ensuring the highest level of precision in mold fabrication. To maximize both production capacity and operational efficiency, we operate a dedicated fleet of 15 rubber compression molding machines and 2 LSR injection molding machines. Quality is at the forefront of everything we do, which is why we utilize state-of-the-art testing equipment, such as 3D projectors, sealing testers, durometers, and elasticity measurement instruments, all managed by our skilled quality control team. Our processes adhere to stringent industry standards, including ISO 9001 and IATF 16949 certifications, ensuring consistent product quality and performance. To enhance precision and production efficiency, we incorporate automated systems, including AutoDryers, high-speed doming machines, and die-cutting machines. By leveraging cutting-edge technology, we guarantee that every product meets the highest standards of quality, functionality, and performance.
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